Size Chart & Engineering Specs: Weld-on Steel Joints for Internal Clamp Flexible Connectors

1. Core Sizing Parameters
Internal clamp flexible connectors provide tool-free, 30-second installation for vibrating sifters and bulk transfer lines. To specify the correct weld-on joint, engineers must verify three dimensions:
- D (Outer Diameter): Must match or adapt to the existing site piping.
- d (Inner Diameter): Determines the flow rate. (Standard wall thickness is 2mm).
- h (Height): Available in 50mm (Standard) and 90mm (Extended for high-heat welding zones).
2. Standard Dimension Tables
Series A: 50mm Height Standard Joints
Ideal for compact spaces and standard vibrating sifter inlets/outlets.

| SN | Outer Diameter D (mm) | Inner Diameter d (mm) | Height h (mm) |
| 1 | 154 | 150 | 50 |
| 2 | 159 | 155 | 50 |
| 3 | 204 | 200 | 50 |
| 4 | 219 | 215 | 50 |
| 5 | 254 | 250 | 50 |
| ... | (Sizes scale up seamlessly) | ... | ... |
| 10 | 404 | 400 | 50 |
| 14 | 604 | 600 | 50 |
| 18 | 804 | 800 | 50 |
Series B: 90mm Height Extended Joints
Required when a larger heat-affected zone (HAZ) buffer is needed during welding, or for specific flange clearances.
| SN | Outer Diameter D (mm) | Inner Diameter d (mm) | Height h (mm) |
| 19 | 102 | 97 | 90 |
| 20 | 152 | 148 | 90 |
| 21 | 204 | 200 | 90 |
| 22 | 254 | 250 | 90 |
| 23 | 304 | 300 | 90 |
| 24 | 354 | 350 | 90 |
Note: SOSHH supports custom CNC machining for non-standard pipe outer diameters between 150mm and 800mm.
3. Installation Protocol
For zero-leakage powder transfer, follow this standard assembly procedure:
- Measure: Verify the OD of the on-site pipe with calipers. Select the corresponding joint.
- Align & Tack: Position the straight end of the steel joint against the pipe. Ensure concentricity. Tack weld.
- Full Penetration Weld: Complete a continuous weld. Grind smooth to eliminate porosity and prevent cross-contamination.
- Snap-in Assembly: Pinch the built-in gasket of the TPU flexible connector and insert it into the steel joint's groove. Release to lock in place. (Assembly time: <30 seconds).
4. Procurement & Material Notes
- Material Compatibility: We recommend pairing these steel joints with SOSHH TPU (Thermoplastic Polyurethane) connectors. TPU offers superior abrasion resistance for powder handling and is fully FDA-compliant.
- Lead Times & Customization: Standard sizes are kept in stock for rapid dispatch. Custom OD requirements can be machined upon request.
Ready to upgrade your powder handling system? Contact our engineering team at SOSHH.COM for technical drawings, custom sizing, and bulk procurement quotes.