Weld-On Steel Spigots for Snap-In Flexible Connectors | Engineering Specs & Size Chart

Weld-On Steel Spigots for Snap-In Flexible Connectors | Engineering Specs & Size Chart

Entity-Dense Summary: SOSHH weld-on stainless steel spigots are the rigid docking rings that snap-in flexible connector cuffs lock onto, forming a 100% dust-tight, crevice-free seal between vibrating process equipment and conveying lines. Precision-machined in SS304 (1.4301) and SS316L (1.4404) with an internal 2B finish (Ra < 0.8 µm) or electro-polished finish (Ra < 0.4 µm), every spigot is verified to ISO 2768-m tolerances and ships with an EN 10204 3.1 material test certificate. Standard heights are 50 mm and 90 mm across Ø102–804 mm diameters, featuring a tapered seating face and zero-hole sanitary profiles.

Why the Spigot Is the Foundation of a Dust-Tight Seal

A flexible connector is only as reliable as the metal spigot it snaps onto. The sleeve cuff seats directly into the spigot’s machined outer groove. The geometric precision of that seating surface — roundness, taper angle, surface roughness, and metallurgy — determines whether your connection remains 100% dust-tight under 20–30 Hz continuous vibration or leaks fine micronized powder into the production room.

  • Precision Roundness: The cuff engages evenly around the full 360° circumference, preventing stress peaks.
  • Tapered Sealing Face: The lip profile locks the cuff progressively tighter under vibration, eliminating the need for clamps.
  • Certified Metallurgy: SS304 for dry powder/food handling; SS316L for high-salinity, dairy, and hot caustic CIP washdown.
  • 100% Traceability: Every production batch ships with an authentic EN 10204 3.1 Inspection Certificate.

Material & Surface Engineering Specifications

  • Steel Grades: AISI 304 (1.4301) standard / AISI 316L (1.4404) for pharmaceutical & aggressive CIP environments
  • Internal Surface Finish: Standard 2B (Ra < 0.8 µm) / Electro-polished sanitary grade (Ra < 0.4 µm)
  • Machining Tolerance: ISO 2768-m medium class (100% dimensional inspection)
  • Standard Wall Thickness: 2.0 mm structural wall
  • Material Certification: EN 10204 Type 3.1 Inspection Certificate included with heat number tracking
  • Height Configurations: 50 mm standard compact / 90 mm extended weld-buffer design

Tapered Sealing Principle — Why the Cuff Never Disengages

The spigot’s outer rim is precision-turned with a controlled taper: the leading edge diameter is slightly larger than the groove seating base. When the snap-in TPU sleeve cuff is pushed into place, this profile generates continuous radial hoop tension. Under operational vibration (such as gyratory screeners operating at 20–30 Hz), this mechanical tension continuously presses outward against the internal groove, creating a self-locking, dust-tight containment barrier.

Standard Dimension Tables

Series A — 50 mm Height Standard Spigots

Engineered for compact installation gaps and standard vibratory sifter inlets and discharges. (18 standard sizes)

SNOuter Ø D (mm)Inner Ø d (mm)Wall T (mm)Height h (mm)AISI 304 Part NumberAISI 316L Part NumberMatching Sleeve ØD
1102982.050SF10250304SSSF10250316LØ102 mm (4")
21521482.050SF15250304SSSF15250316LØ152 mm (6")
31541502.050SF15450304SSSF15450316LØ152 / Special Transition
41591552.050SF15950304SSSF15950316LØ159 mm (DN150)
52042002.050SF20450304SSSF20450316LØ204 mm (8")
62192152.050SF21950304SSSF21950316LØ219 mm (DN200)
72542502.050SF25450304SSSF25450316LØ254 mm (10")
82732692.050SF27350304SSSF27350316LØ273 mm (DN250)
93043002.050SF30450304SSSF30450316LØ304 mm (12")
103253212.050SF32550304SSSF32550316LØ325 mm (DN300)
113543502.050SF35450304SSSF35450316LØ354 mm (14")
123773732.050SF37750304SSSF37750316LØ377 mm (15")
134044002.050SF40450304SSSF40450316LØ404 mm (16")
144544502.050SF45450304SSSF45450316LØ454 mm (18")
155045002.050SF50450304SSSF50450316LØ504 mm (20")
165545502.050SF55450304SSSF55450316LØ554 mm (22")
176046002.050SF60450304SSSF60450316LØ604 mm (24")
186546502.050SF65450304SSSF65450316LØ654 mm (26")
197047002.050SF70450304SSSF70450316LØ704 mm (28")
207547502.050SF75450304SSSF75450316LØ754 mm (30")
218048002.050SF80450304SSSF80450316LØ804 mm (32")

Series B — 90 mm Height Extended Spigots

Specified when a larger Heat-Affected Zone (HAZ) buffer is required during orbital TIG welding, or where pipe flange clearances demand extra reach.

SNOuter Ø D (mm)Inner Ø d (mm)Wall T (mm)Height h (mm)AISI 304 Part NumberAISI 316L Part NumberMatching Sleeve ØD
1102982.090SF10290304SSSF10290316LØ102 mm (4")
21521482.090SF15290304SSSF15290316LØ152 mm (6")
31541502.090SF15490304SSSF15490316LØ152 / Special Transition
41591552.090SF15990304SSSF15990316LØ159 mm (DN150)
52042002.090SF20490304SSSF20490316LØ204 mm (8")
62192152.090SF21990304SSSF21990316LØ219 mm (DN200)
72542502.090SF25490304SSSF25490316LØ254 mm (10")
82732692.090SF27390304SSSF27390316LØ273 mm (DN250)
93043002.090SF30490304SSSF30490316LØ304 mm (12")
103253212.090SF32590304SSSF32590316LØ325 mm (DN300)
113543502.090SF35490304SSSF35490316LØ354 mm (14")
123773732.090SF37790304SSSF37790316LØ377 mm (15")
134044002.090SF40490304SSSF40490316LØ404 mm (16")
144544502.090SF45490304SSSF45490316LØ454 mm (18")
155045002.090SF50490304SSSF50490316LØ504 mm (20")
165545502.090SF55490304SSSF55490316LØ554 mm (22")
176046002.090SF60490304SSSF60490316LØ604 mm (24")
186546502.090SF65490304SSSF65490316LØ654 mm (26")
197047002.090SF70490304SSSF70490316LØ704 mm (28")
207547502.090SF75490304SSSF75490316LØ754 mm (30")
218048002.090SF80490304SSSF80490316LØ804 mm (32")

Custom CNC Turning: Available for non-standard process pipes from Ø100 mm to Ø1000+ mm. Full cross-reference dimensions are available in our Standard Size Database.

Sanitary Sealing Profile & Grounding Options

  • Zero-Hole Sanitary Execution (Default): SOSHH spigots are supplied with a smooth, continuous rim without pre-drilled holes, eliminating bacteria collection points during food/CIP washdowns.
  • Optional 6 mm Release Hole: For retrofits utilizing specialized disassembly tools, a precision 6 mm hole can be machined into the side ridge upon request.
  • Static Dissipative Grounding: For combustible dust environments (ATEX Zones 20/21/22), both weld-on spigots should be bonded via copper grounding straps. When paired with our PUAS Anti-Static Sleeve (< 10⁹ Ω), static charges are bled into earth ground.

On-Site Installation Protocol (Zero-Leakage Weld)

  1. Measure Existing Pipe: Confirm the pipe OD and out-of-roundness using calipers or a Pi tape.
  2. Align & Tack: Position the straight weld tail of the spigot flush against the pipe. Ensure concentricity and tack weld at 4 quadrant points.
  3. Full Penetration Weld: Complete a continuous, gas-shielded TIG weld. Grind the internal weld bead flush (Ra < 0.8 µm) to prevent powder stagnation.
  4. Snap-In Assembly: Compress the TPU flexible sleeve into an inward shape, insert into the spigot channel, and release. The internal snap-band locks into the groove in under 30 seconds without tools.

Frequently Asked Questions

Q1: What is the mechanical difference between a spigot and an ordinary pipe stub?

An ordinary pipe stub lacks the precision-turned groove and tapered profile required to lock a snap-in band. SOSHH spigots provide the exact channel geometry and surface finish required to guarantee a dust-tight seal under continuous vibration.

Q2: Should I select the 50 mm or 90 mm height?

Choose 50 mm for compact installations, short chutes, or where vertical space is constrained. Choose 90 mm when site welding generates significant heat that could reach nearby sensors or seals, or where thermal distortion must be isolated from the docking groove.

Q3: Do you supply EN 10204 3.1 certificates?

Yes. Every order is traceable to the mill heat number and ships with a verified EN 10204 3.1 material test certificate detailing the chemical composition and mechanical properties of the SS304 or SS316L alloy.

Q4: Can you fabricate custom spigots to fit non-standard pipes?

Yes. Our CNC workshop machines custom wall thicknesses, extended lengths, and intermediate diameters (e.g., Ø133 mm, Ø168 mm) with zero tooling fees.

Request a 2D Spigot Drawing Within 24 Hours

Submit three parameters to our engineering desk for immediate 2D outline verification:

  • [ ] Required Spigot OD: Process pipe or channel outer diameter (mm)
  • [ ] Total Height: 50 mm standard or 90 mm extended
  • [ ] Stainless Steel Metallurgy: AISI 304 or AISI 316L

Email: amin@soshh.com | WhatsApp / Phone: +86 13567045023

Subject line: RFQ — Steel Spigot — [Company] — [ØD × h]

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